Flexlink Elevator Руководство пользователя Uživatelský manuál

Created by EBCCW 96:05Created by EBCCW 00:06Created by EBCCW 96:05Created by EBCCW 00:06ElevatorCreated by EBCCW 00:065112204User Manual

Preface25112204Requirements of the userThe Elevator may be operated by any adult person who has become ac-quainted with section Safety. If the user i

Supplier’s information92511220410 Supplier’s informationThis manual goes together with the elevator of the type mentioned on the order and on the tit

Supplier’s informationCreated by EBCCW 00:06935112204EC Declaration of IncorporationFlexLink Components ABSE-41550 GöteborgSwedenWe hereby declare th

Supplier’s information945112204

SafetyCreated by EBCCW 00:06351122041 SafetyThe Elevator has been designed in such a way, that it can be used and maintained in a safe way. This hold

Safety451122041.2 Important safety conditions At the moment that the elevator is going to be operated by a user, the fol-lowing safety conditions mus

SafetyCreated by EBCCW 00:06551122041.2.2 Service technicians . Service technicians must have: • Sufficient knowledge for reading technical informat

Safety651122041.3 Description of safety provisionsAs a standard the Elevator is not provided with control and any safety pro-visions. Before putting

SafetyCreated by EBCCW 00:0675112204. Note! If it cannot be made sure that there will be no product on the machine that exceeds the minimum or maxim

Safety851122041.3.1 Safety system architectureThe safety system architecture varies depending on elevator version.Elevators require motor supply volt

SafetyCreated by EBCCW 00:06951122041.3.1.2 Profisafe versionsEmergency switch and door switchSafety fieldbus protocols provide flexibility in safety

Safety1051122041.3.2 Emergency stops If personal safety is endangered or if there is a risk for equipment damage, the emergency stop button must be i

SafetyCreated by EBCCW 00:061151122041.3.3 Guards . The elevator consists of moving parts that can cause injury. Feed-in and feed-out areas around

Created by EBCCW 96:05Created by EBCCW 00:06

Safety125112204Examples of service work include: • Disconnection of wiring • Replacement of motors, etc. • Service work in the electrical cabinet, te

SafetyCreated by EBCCW 00:061351122041.4 Safety measures to be takenFor a safe operation of the Elevator a number of safety measures are to be taken.

Safety1451122045. Start According to IEC 60417. Pictogram at pushbutton on control box door.6. Stop According to IEC 60417. Pictogram at pushbutton o

Technical specificationCreated by EBCCW 00:061551122042 Technical specificationComplete turn-key version.In feed and discharge protections are not in

Technical specification1651122042.1 Technical dataFigure 5 Elevator description AAA-A745435101875 30±175475 30±A-A745435101875 30±AA3394A-A75 30±1754

Technical specificationCreated by EBCCW 00:061751122042.2 Ordering informationExample of strings obtained from the configurator:Table 1: X85 High ele

Technical specification185112204For more information please contact your local FlexLink office.Input VariableA- Platform: X85XKXTB- Pallet width: 240

Technical specificationCreated by EBCCW 00:061951122042.3 Operating conditionsThe circumstances under which the Elevator can be applied partly depend

Introduction function and components2051122043 Introduction function and components3.1 Purpose of useThe elevator changes the elevation of products i

Introduction function and componentsCreated by EBCCW 00:062151122043.2 Description of the ElevatorThe elevator primarily consists of two main units:•

Created by EBCCW 00:06Elevator5112204© Flexlink Components AB 2010All Rights ReservedNo part of this program and manual may be used, reproduced, store

Introduction function and components225112204Safety systemProfibus and DeviceNet versions includes an autonomous safety system for the door switch, d

Introduction function and componentsCreated by EBCCW 00:06235112204Mechanical lifting deviceFor RTI elevators (Paternoster), the lifting device consi

Introduction function and components2451122043.2.1 Components3.2.1.1 Electrical cabinetThe electrical cabinet is fitted in the front of elevator. The

Introduction function and componentsCreated by EBCCW 00:06255112204The fieldbus cable is connected by fast connectors as mentioned above, see electri

Introduction function and components2651122043.2.1.2 Field distributor The field distributor, used in advanced versions, is the communication in-terf

Introduction function and componentsCreated by EBCCW 00:062751122043.2.1.3 Motor Figure 10 Adjustable speed drive (motor with frequency inverter) An

Introduction function and components2851122043.2.1.4 Guards The elevator consists or moving parts that can cause injury. Feed-in and discharge are co

Introduction function and componentsCreated by EBCCW 00:06295112204Possible conveyor motors placed inside elevator, not part of Elevator mod-ule, are

Introduction function and components3051122043.2.1.5 Sensors 3.2.1.5.1 Lift cage Figure 13 Photo-electric cellsPhoto-electric or inductive sensors, d

Introduction function and componentsCreated by EBCCW 00:063151122043.2.1.5.2 Vertical motionFigure 14 Inductive sensors Vertical motion sensorsInduct

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Introduction function and components3251122043.2.1.5.3 Limit switchesThis does not apply to RTI units. These should be protected by the appli-cation.

Introduction function and componentsCreated by EBCCW 00:063351122043.3 Working principleThe purpose of the elevator is to transport products / goods

Unload the elevator3451122044 Unload the elevator4.1 PreparationThis section describes the steps that are required for unloading the Eleva-tor. It is

Unload the elevatorCreated by EBCCW 00:063551122044.2 Unloading instructionsBefore starting unloading, all fastening means (securing belts, screws, e

Unload the elevator365112204. Note! Be careful that the Elevator does not tip at the moment it almost has been hoisted in the upright position. Make

Unload the elevatorCreated by EBCCW 00:06375112204Figure 17 Erecting the Elevator1234

Installation and adjustment3851122045 Installation and adjustmentThis section deals with the operations to have the elevator function well within a (

Installation and adjustmentCreated by EBCCW 00:063951122045.2 Mechanical assembly5.2.1 Integration in a (transport) systemThe elevator is a machine t

Installation and adjustment4051122045.2.3 ValidationNo. Component Remark Checked 1. Lower end Has the lower end the correct height. For the correc

Installation and adjustmentCreated by EBCCW 00:064151122045.3 Electrical installation and controls5.3.1 Electrical installationDuring this phase all

Created by EBCCW 00:06i5112204Preface 11 Safety 31.1 System information 31.2 Important safety conditions 41.3 Description of safety provisions 61.4 Sa

Installation and adjustment4251122045.3.2 ValidationThe purpose of the validation phase is to prepare the elevator for test run.The validation is per

Installation and adjustmentCreated by EBCCW 00:064351122045.4 Test runThe purpose is to check functionality. Testing is performed by running man-uall

Installation and adjustment4451122045.5 Adjustment5.5.1 Electrical cabinetThe electrical cabinet contains several items which needs correct settings

Installation and adjustmentCreated by EBCCW 00:06455112204Instruction1 Activate the reset button for more than 6 s to reach the operating mode "

Installation and adjustment4651122045.5.2.1 AdjustmentsFigure 22 Terminal box cover• Switch off power supply prior to removing/installing the termina

Installation and adjustmentCreated by EBCCW 00:064751122045.5.3 Vertical motion drive Figure 23 Adjustable speed drive (motor with frequency inverter

Installation and adjustment485112204Figure 24 Frequency controlledStandard elevator settingsPotentiometers:• Nominal speed (f1)• Low speed (f2)• Acce

Installation and adjustmentCreated by EBCCW 00:06495112204Adjustment procedure, See section 7.2.2 on page 61Figure 25 Drive and drift chain adjustmen

Installation and adjustment5051122045.5.5.1 Stationary guardsThe elevator is protected by stationary guards of clear PC and aluminium. These guards m

Installation and adjustmentCreated by EBCCW 00:065151122045.5.6 Sensors 5.5.6.1 Lift cage Figure 27 Photo-electric cellsPhoto-electric or inductive s

ii51122044.1 Preparation 344.2 Unloading instructions 355 Installation and adjustment 385.1 Provisions to be provided 385.2 Mechanical assembly 395.3

Installation and adjustment5251122045.5.6.1.1 AdjustmentsPhoto-electric sensor Adjust the sensor angle towards the reflector. Adjust the reflector an

Installation and adjustmentCreated by EBCCW 00:065351122045.5.6.2.1 AdjustmentVertical motion sensorsFigure 29 Vertical motion sensors The low speed

Installation and adjustment545112204Interlocking sensorsThe light beam of the photo-electric sensor should hit the reflector. The lift cage should no

Installation and adjustmentCreated by EBCCW 00:065551122045.5.6.3.1 AdjustmentThe limit switches are positioned so that they are activated after the

Installation and adjustment5651122045.6 Check / Shadow runIn this paragraph the elevator will be checked in a semiloaded condition with all safety pr

Installation and adjustmentCreated by EBCCW 00:065751122046. Are there any products that do not run over the transitions uninterruptedly. Yes / No

Instructions for use5851122046 Instructions for use 6.1 HandlingThe control box contains pushbuttons and indications (lamps) to start/stop/jog/alarm

Instructions for useCreated by EBCCW 00:06595112204Stop procedureQuick stop instruction: Press several times during one second. The eleva-tor will st

Technical maintenance6051122047 Technical maintenanceTechnical maintenance is an important part of this manual. Good mainte-nance will lead to cost r

Technical maintenanceCreated by EBCCW 00:066151122047.2 Maintenance procedures. Disconnect the power when performing maintenance on the elevator. A

Created by EBCCW 00:06iii51122047.4 Maintenance schedule elevator 648 Put out of commission 658.1 Disconnect the power sources 658.2 Disassemble 658.3

Technical maintenance6251122047.2.3 MotorFor standard elevators without field distributor the main switch of the cabi-net needs to be switched off an

Technical maintenanceCreated by EBCCW 00:066351122047.3 Troubleshooting If in doubt concerning the troubleshooting procedures below, contact FlexLink

Technical maintenance6451122047.4 Maintenance schedule elevatorThe elevator requires relatively little maintenance. Still some maintenance activities

Put out of commissionCreated by EBCCW 00:066551122048 Put out of commissionPlace the elevator on a pallet or pallets with specially cut supports and

Put out of commission6651122048.3 TransportWhile transporting the elevator a number of safety measures are to be tak-en. Use the tools / aids indicat

Recommended spare partsCreated by EBCCW 00:066751122049 Recommended spare parts9.1 Mechanical2119

Recommended spare parts6851122041714Only XT1512

Recommended spare partsCreated by EBCCW 00:066951122048B10B114B4A2013165, 6, 78A, 10A31110B91318

Recommended spare parts705112204GroupPosPart Part no. Designation Comments SupplierDrive unit 1 Motors: XT 640XT 480-240XK/X85XK/X85RTI51114645111919

Recommended spare partsCreated by EBCCW 00:0671511220418 Photo-electric laser cell5111749 WL9L-P430 SICKSwitches19 Door switch 5112509 PSEN 1.1p-22,

iv5112204

Recommended spare parts7251122049.2 ElectricalSpare parts list Kit 5112499Des Name Manufacturer Manufacturer item nr CommentW320 Cable U.I. Lapp 1119

Recommended spare partsCreated by EBCCW 00:06735112204Spare parts list Control box 5112396Des Name Manufacturer Manufacturer item nr CommentK360, K36

Recommended spare parts745112204Spare parts list Kit 5112226Des Name Manufacturer Manufacturer item nr CommentW320 Cable U.I. Lapp 1119 404 4G2.5W321

Recommended spare partsCreated by EBCCW 00:06755112204Spare parts list Control box 5112396Des Name Manufacturer Manufacturer item nr CommentK360, K36

Recommended spare parts765112204Spare parts list Kit 5112227Des Name Manufacturer Manufacturer item nr CommentW320 Cable U.I. Lapp 1119 404 4G2.5W321

Recommended spare partsCreated by EBCCW 00:06775112204Spare parts list Control box 5112234Des Name Manufacturer Manufacturer item nr CommentK470, K47

Recommended spare parts785112204Spare parts list Kit 5112229Des Name Manufacturer Manufacturer item nr CommentW320 Cable U.I. Lapp 1119 404 4G2.5W321

Recommended spare partsCreated by EBCCW 00:06795112204Spare parts list Control box 5112234Des Name Manufacturer Manufacturer item nr CommentK470, K47

Recommended spare parts805112204Spare parts list Kit 5112230Des Name Manufacturer Manufacturer item nr CommentW320 Cable U.I. Lapp 281404 4G2.5, ULW3

Recommended spare partsCreated by EBCCW 00:06815112204Spare parts list Control box 5112235Des Name Manufacturer Manufacturer item nr CommentK360, K36

PrefaceCreated by EBCCW 00:0615112204PrefacePurpose of this manualThe purpose of this manual is to describe a number of operations that are intended

Recommended spare parts825112204Spare parts list Kit 5112230Des Name Manufacturer Manufacturer item nr CommentW320 Cable U.I. Lapp 281404 4G2.5, ULW3

Recommended spare partsCreated by EBCCW 00:06835112204Spare parts list Control box 5112235Des Name Manufacturer Manufacturer item nr CommentK360, K36

Recommended spare parts845112204Spare parts list Kit 5112224Des Name Manufacturer Manufacturer item nr CommentW320 Cable U.I. Lapp 1119 404 4G2.5W321

Recommended spare partsCreated by EBCCW 00:06855112204Spare parts list Control box 5112233Des Name Manufacturer Manufacturer item nr CommentK360, K36

Recommended spare parts865112204Spare parts list Kit 5112139Des Name Manufacturer Manufacturer item nr CommentW320 Cable U.I. Lapp 1119 404 4G2.5W321

Recommended spare partsCreated by EBCCW 00:06875112204Spare parts list Control box 5112233Des Name Manufacturer Manufacturer item nr CommentK360, K36

Recommended spare parts885112204Spare parts list Kit 5112282Des Name Manufacturer Manufacturer item nr CommentW320 Cable U.I. Lapp 1119 404 4G2.5W321

Recommended spare partsCreated by EBCCW 00:06895112204Spare parts list Control box 5112133Des Name Manufacturer Manufacturer item nr CommentK470, K47

Recommended spare parts905112204Spare parts list Kit 5112285Des Name Manufacturer Manufacturer item nr CommentW320 Cable U.I. Lapp 1119 404 4G2.5W321

Recommended spare partsCreated by EBCCW 00:06915112204Spare parts list Control box 5112133Des Name Manufacturer Manufacturer item nr CommentK470, K47